Measure the Loop — Earth LinC station
Zero waste × circularity · AI PC manufacturing & supply chain 零废弃 × 循环 · AI PC 制造与供应链

The linebecomes a loop. 把直线弯成一个圈。

Materials → waste → materials → waste. Everyone can draw the arrow. Almost nobody can weigh it, trace it, and prove it. This station is a clickable field manual: open a box, run the numbers one step at a time, mark the hotspot, tick the evidence.

材料 → 废弃 → 材料 → 废弃。箭头谁都会画,能称重、能追溯、能举证的却极少。这是一份可点击的现场手册:打开盒子,一步一步算数,标出热点,勾选证据。

“You cannot close a loop you have not weighed.”

「没有称重过的循环,闭不上。」

  1. 01Design for the loop为循环而设计
  2. 02Source & trace采购与追溯
  3. 03Make & retain制造与留存
  4. 04Use & extend使用与延寿
  5. 05Recover & sort回收与分选
  6. 06Reprocess to same grade同级再生
98.2%
Waste diversion from landfill & non-recovery incineration
从填埋与无能量回收焚烧中的分流率
7.4%
Thermal treatment with energy recovery — under the 10% cap
带能量回收的热处理——低于 10% 上限
25.8%
First-pass material retention, CNC aluminium chassis
CNC 铝合金机身一次成材率
66.6%
Recycled content of the enclosure set (state the denominator)
外壳组件再生成分(务必说明分母)
68%
BOM mass traced to Tier 3 (processor / refiner)
已追溯至三级(加工/精炼)的 BOM 质量占比

All figures on this page are a worked illustrative plant, not a client disclosure. Replace with your own weighbridge tickets.

本页数字为演示用示例工厂,非任何客户披露数据,请以自家地磅单替换。

01 / DEFINE

Define it, or you argue forever先定义,否则永远在吵

Five metrics carry almost all of the zero-waste and circularity conversation. Open each: the formula, what is inside the boundary, what is not, and what counts as good.

零废弃与循环议题,几乎都压在这五个指标上。逐个打开:公式、边界内、边界外,以及「多少算好」。

Zero waste to landfill & incineration零废弃填埋与焚烧 The claim. Diversion ≥ threshold, with a cap on burning. 这是「声明」。分流率达门槛,且焚烧有上限。
Formula公式
ZWL % = ( W_total − W_landfill − W_incin_no_recovery ) ÷ W_total × 100 W_total = every solid & hazardous waste stream leaving the fence line, in the same period, in kg
Must be inside the boundary必须计入边界
  • Production scrap, rejects, sludge from the on-site wastewater plant, spent solvents, oily rags, filters.
  • 生产废料、不良品、厂内污水处理污泥、废溶剂、含油抹布、滤材。
  • Inbound packaging (pallets, EPS, stretch film), office and canteen waste, construction & demolition inside the reporting period.
  • 来料包装(栈板、EPS、缠绕膜)、办公与餐厓垃圾、报告期内的建筑拆除废弃物。
  • Hazardous waste — always in, whatever its mass. A 40 kg stream can void the claim.
  • 危废——不论质量多小都必须计入。40 公斤也能推翻整个声明。
Usually outside — say so in writing通常不计入——但要书面写明
  • Wastewater discharged to a public treatment works, and air emissions (they are other metrics, not "waste").
  • 排入市政污水厂的废水、以及废气(属于其他指标,不算「废弃物」)。
  • Waste generated by a tenant or a third-party logistics provider on a separate legal entity — unless you control the contract.
  • 园区内其他法人(租户、三方物流)产生的废弃物——除非合约由你掌控。
  • End-of-life product returns handled by another business unit — report separately, never inside plant diversion.
  • 由其他事业部处理的退回报废产品——单独披露,不得混入厂区分流率。
What good looks like好的水平
98.2
<90 no claim<90 无法声明 90–94 silver90–94 银 95–99 gold · 100 platinum95–99 金 · 100 白金

Tier bands follow the UL 2799 landfill-waste-diversion families (silver / gold / platinum) and the TRUE 90% floor. Verify the current edition before you print a logo.

分级参考 UL 2799 的填埋分流等级族(银/金/白金)与 TRUE 的 90% 底线。印 logo 之前,请核对现行版本。

Waste diversion rate — and its honest sibling废弃物分流率——与它诚实的兄弟 Report two numbers, always. One with burning, one without. 永远报两个数:含焚烧的、不含焚烧的。
Formula公式
Diversion % = ( reuse + recycle + compost + waste-to-energy ) ÷ W_total × 100 Material recovery % = ( reuse + recycle + compost ) ÷ W_total × 100 ← the honest one Thermal share % = waste-to-energy ÷ W_total × 100 ← keep ≤ 10%

A plant at 98% diversion where 30% is burned for energy is not circular — it is a well-managed incinerator feed. The gap between the two percentages is exactly your remaining design work.

分流率 98%、其中 30% 拿去焚烧发电,这不是循环,只是被管理得很好的焚烧料源。两个百分比之间的差距,正好等于你还没做的设计工作。

Where the gap usually hides差距通常藏在哪
  • Mixed multi-material film and labelled foam — sorted "to energy" because nobody will buy it.
  • 多层复合膜与带标签泡棉——因为没人收购,只能「送去发电」。
  • Cleanroom wipes, gloves, ESD bags, adhesive tapes.
  • 无尘布、手套、防静电袋、胶带。
  • Contaminated absorbents from the CNC coolant loop.
  • CNC 切削液回路的受污吸油材。
90.8
material recovery <70 lagging物质回收 <70 落后 70–85 typical70–85 常见>85 leading>85 领先
Material retention rate材料留存率 How much of what you bought actually leaves as product. 你买进的料,最后有多少变成产品出厂。
Two different questions, two formulas两个不同的问题,两个公式
Yield retention % = mass of material in saleable product ÷ mass of material purchased × 100 Loop retention % = mass of scrap returned to the SAME grade / alloy ÷ total scrap mass × 100 In-system retention % = ( product mass + same-grade returned scrap ) ÷ purchased mass × 100

Yield tells you how much you machined away. Loop retention tells you whether that swarf came back as the same alloy or fell a grade. A 26% yield with 91% loop retention is a good factory. A 26% yield with downcycled chips is a leak.

成材率说明你切掉了多少;闭环留存率说明这些屑料是回到同一牌号,还是降级了。26% 成材率 + 91% 闭环留存,是好工厂;26% 成材率 + 屑料降级,就是漏点。

Typical ranges by process各工艺的常见区间
  • CNC unibody chassis from billet: 20–35% yield. Extrusion / forging pre-forms lift it to 45–60%.
  • 整块料 CNC 机身:成材率 20–35%;改用挤压或锻造预成形可提升到 45–60%。
  • Injection moulding with runner regrind: 92–98%. Without regrind, 80–88%.
  • 注塑(水口料回磨):92–98%;不回磨则 80–88%。
  • PCB panel utilisation: 70–85%. Sheet-metal nesting: 65–85%.
  • PCB 拼板利用率:70–85%;钣金套料:65–85%
Recycled content — and the validation behind it再生成分——及其背后的验证 PCR vs PIR, physical vs mass balance, part vs product. 消费后 / 消费前,物理隔离 / 质量平衡,零件 / 整机。
Formula公式
Recycled content % = Σ ( part mass × verified recycled fraction ) ÷ chosen denominator × 100 denominator = the part, the enclosure set, or the whole product mass — NAME IT in the claim
The four questions an auditor asks审核员必问的四件事
  • Post-consumer (PCR) or pre-consumer/industrial (PIR)? Ocean-bound, closed-loop and bio-based are separate stories — never blend them into one number.
  • 是消费后(PCR)还是消费前/工业回收(PIR)?海洋塑料、闭环料、生物基是另外三件事,绝不能合成一个数。
  • Physically segregated, or mass-balance bookkeeping? If mass balance: what is the credit period, who audits the ledger, is it sold twice?
  • 物理隔离还是质量平衡记账?若是质量平衡:额度周期多长、谁审这本账、有没有被卖两次?
  • Is the fraction declared at part-number level, with batch traceability back to the resin or ingot lot?
  • 再生比例是否按料号申报,并能追溯到具体树脂批号或铸锭炉号?
  • Is the claim third-party validated (UL 2809 environmental claim validation or equivalent) or self-declared under ISO 14021?
  • 该声明是第三方验证(UL 2809 环境声明验证或同等)还是依 ISO 14021 自我声明?
Benchmark, notebook / desktop class基准(笔电/台式机类)
  • Enclosure plastics: 30–50% PCR is good, ≥65% outstanding.
  • 外壳塑料:30–50% PCR 算好,≥65% 属优异。
  • Aluminium enclosure: 50–75% good, ≥90% outstanding (secondary-only supply).
  • 铝外壳:50–75% 算好,≥90% 属优异(纯再生料供应)。
  • Packaging fibre: ≥90% recycled and plastic-free is now table stakes.
  • 包装纸材:≥90% 再生且无塑,已是基本门槛。
  • Magnets, rare earths, tantalum: 0–20% and rising — declare honestly, don't hide it in an average.
  • 磁材、稀土、钽:0–20% 且在上升——诚实披露,别藏进平均值里。
Traceability depth追溯深度 Not "do we know our suppliers" — how many tiers deep, on what % of mass. 问题不是「认不认识供应商」,而是穿透几级、覆盖多少质量占比。
Tier ladder层级阶梯
T1 direct supplier (manufacturing SITE address, not HQ) T2 their supplier — sub-assembly, moulder, PCB shop T3 processor / refiner — resin compounder, smelter, foundry T4 mill / smelter of primary material T5 point of origin — mine, forest, collection point, waste vendor's final destination
Traceability depth % = BOM mass with verified chain to Tier n ÷ total BOM mass × 100
Where it must be Tier 5, no exceptions必须穿透到五级,无例外
  • 3TG (tin, tantalum, tungsten, gold), cobalt, mica: smelter/refiner identity via CMRT/EMRT, refreshed annually.
  • 3TG(锡钽钨金)、钴、云母:须以 CMRT/EMRT 提供冶炼厂/精炼厂名单,每年更新。
  • Anything carrying a public recycled or renewable claim.
  • 任何挂着「再生」或「可再生」公开声明的材料。
  • Every waste vendor: the final destination facility, not the broker.
  • 每一家废弃物承商:要最终处置设施,不是中间商。
68
<45% mass to T3<45% 质量至三级 45–80 building45–80 建设中>80 mature>80 成熟
The two targets are one system两个目标其实是一套系统 Zero waste is an operations metric. Circularity is a design metric. Same data spine. 零废弃是运营指标,循环性是设计指标,共用一条数据主干。

Stop running two projects. One data spine feeds both: part number → material → mass → supplier site → destination. Add a destination column and it answers waste. Add a recycled-fraction column and it answers circularity. Add an emission factor column and it answers carbon.

别再开两个项目。一条数据主干同时喂两边:料号 → 材质 → 质量 → 供应商厂址 → 去向。加一列「去向」,它回答废弃物;加一列「再生比例」,它回答循环性;加一列「排放因子」,它回答碳。

ONE TABLE, FIVE COLUMNS, EVERYTHING ELSE IS A VIEW part_no | material_code | mass_g | supplier_site_id | recycled_frac ↘ join to: waste_destination_id · emission_factor · tier_depth

If your BOM, your waste manifest and your carbon model cannot be joined on a shared key, you do not have a sustainability programme — you have three spreadsheets and a deadline.

如果 BOM、废弃物清运单和碳模型无法用同一个主键连接起来,你手上就不是可持续项目,而是三张表加一个交期。

02 / CALCULATE

Run it one step at a time一步一步地算

Every number below is built in front of you. Press Next step and watch the denominator appear before the answer — that is where most claims break.

下面每个数字都当场推导。点下一步,先看到分母、再看到答案——多数声明就是死在分母上。

A · Diversion rate & the tier you may claimA · 分流率与可声明等级

  1. STEP 01

    Fix the boundary and the period. Plant A, final assembly + CNC, one calendar quarter. Everything that crosses the gate on a weighbridge ticket is in. Wastewater to the municipal works is out, and that exclusion is written into the report.

    先定边界与周期。A 厂,总装 + CNC,一个日历季度。凡是带地磅单出厂的都计入;排入市政的废水不计入,并在报告中写明该排除项。

  2. STEP 02

    Weigh every stream. Tonnes for the quarter:

    逐流称重。本季度(公吨):

    Metals, resin, board scrap → recycled金属、树脂、板材废料 → 回收812
    Canteen + wood → composted / reused餐厨 + 木材 → 堆肥/再利用96
    Mixed film, wipes → waste-to-energy复合膜、无尘布 → 焚烧发电74
    Residue → landfill残渣 → 填埋14
    Hazardous → incineration, no recovery危废 → 焚烧,无能量回收4
    W_total总量 W_total1,000
  3. STEP 03

    Subtract only the two disqualifiers. 1,000 − 14 − 4 = 982 t diverted.

    只减掉两项「不合格去向」。1,000 − 14 − 4 = 分流 982 公吨

    982 ÷ 1,000 × 100 = 98.2 %
  4. STEP 04

    Now the honest number. Strip out burning: (812 + 96) ÷ 1,000 = 90.8% material recovery. Thermal share = 74 ÷ 1,000 = 7.4%, inside the usual 10% cap.

    再算诚实的那个数。剔除焚烧:(812 + 96) ÷ 1,000 = 物质回收 90.8%。焚烧占比 = 74 ÷ 1,000 = 7.4%,在常见的 10% 上限之内。

  5. STEP 05

    Test the claim. Diversion 98.2% → gold band, not platinum: platinum needs 100% diversion from landfill. Landfill is not zero, so "zero waste to landfill" cannot be printed. Claimable: 98.2% diversiongold tier7.4% energy recovery

    检验声明。分流 98.2% → 金级,不是白金:白金要求填埋分流达 100%。填埋不为零,因此「零废弃填埋」不能印。可声明:分流 98.2%金级能量回收 7.4%

  6. STEP 06

    What kills this at audit: a weighbridge ticket without a final-destination facility name; a broker who "recycles" but ships to a landfill 200 km away; on-site burning of pallets; a hazardous stream missing from W_total.

    审核时最致命的:地磅单上没有最终处置设施名称;中间商声称回收却把料运到 200 公里外填埋场;厂内焚烧栈板;W_total 里漏掉一条危废流。

B · Recycled content of an enclosure setB · 外壳组件的再生成分

  1. STEP 01

    Pull the BOM by mass, not by part count. Four enclosure parts, one AI notebook.

    按质量拉 BOM,不是按件数。一台 AI 笔电,四个外壳件。

    Top cover, 6013 AlA 件上盖,6013 铝320 g
    Bottom cover, 6013 AlD 件下盖,6013 铝210 g
    Keyboard frame, Mg alloy键盘框,镁合金95 g
    Bezel, PC/ABS屏框,PC/ABS60 g
    Enclosure set外壳组件合计685 g
  2. STEP 02

    Attach a verified fraction to each — with its evidence type.

    为每件挂上已验证比例——并标注证据类型。

    320 g × 75% PCR= 240.0 g
    210 g × 75% PCR= 157.5 g
    95 g × 30% PIR= 28.5 g
    60 g × 50% PCR= 30.0 g
    recycled mass再生质量456.0 g
  3. STEP 03

    Choose the denominator — out loud.

    公开选定分母。

    of the enclosure set : 456 ÷ 685 = 66.6 % of the whole product (1,380 g) : 456 ÷ 1,380 = 33.0 % Same physical laptop. Two legitimate numbers. Only one is honest without a label.
  4. STEP 04

    Split PCR from PIR. PCR = 240 + 157.5 + 30 = 427.5 g → 62.4% of the set. PIR = 28.5 g → 4.2%. Most eco-labels only credit PCR, so the headline number is 62.4%, not 66.6%.

    把 PCR 与 PIR 分开。PCR = 240 + 157.5 + 30 = 427.5 g → 组件的 62.4%;PIR = 28.5 g → 4.2%。多数环保标章只认 PCR,所以对外主打数字是 62.4%,不是 66.6%。

  5. STEP 05

    Guardrails before you publish. Mass-balance credits reconciled input vs output within ±2%; no credit sold to two customers; ingot lot numbers on the mill certificate match the part's traveller; the 75% is a batch average, so declare the tolerance (e.g. 75% ±5).

    发布前的护栏。质量平衡额度的进出账差在 ±2% 内;同一额度未卖给两个客户;铝锭炉号与零件流程卡对得上;75% 是批次均值,须声明公差(如 75% ±5)。

C · From swarf to same-alloy: closing one real loopC · 从切屑到同牌号:闭合一个真实回路

  1. STEP 01

    One chassis, one billet. Billet in 1.28 kg → finished part 0.33 kg → swarf 0.95 kg.

    一个机身、一块料。投料 1.28 kg → 成品件 0.33 kg → 切屑 0.95 kg。

    Yield retention = 0.33 ÷ 1.28 × 100 = 25.8 %
  2. STEP 02

    Follow the swarf, not the invoice. 0.86 kg is dry, single-alloy, segregated at the machine → returns to the same 6013 remelt. 0.09 kg is coolant-soaked and mixed → sold as low-grade scrap.

    跟着切屑走,不要跟着发票走。0.86 kg 干燥、单一牌号、机台旁即分类 → 回到同一 6013 重熔;0.09 kg 含切削液且混料 → 当低级废料卖掉。

    Loop retention = 0.86 ÷ 0.95 × 100 = 90.5 % In-system retention = (0.33 + 0.86) ÷ 1.28 × 100 = 93.0 %
  3. STEP 03

    Price the difference in carbon. Primary aluminium sits around 16 kg CO₂e per kg globally; remelted secondary aluminium is well under 1. Every kilo you keep in the same alloy avoids roughly 15 kg CO₂e.

    把差额换成碳。原生铝全球平均约 16 kg CO₂e/kg,再生重熔铝远低于 1。每保住 1 公斤同牌号铝,约避免 15 kg CO₂e。

    0.86 kg × ~15 kg CO₂e/kg ≈ 13 kg CO₂e avoided per chassis × 1,000,000 units ≈ 13,000 t CO₂e per year
  4. STEP 04

    Then attack the 25.8%. Retention is a design number, not a housekeeping number: near-net extrusion or forged pre-form lifts yield to 45–60% and cuts machining energy with it. Recycling swarf brilliantly is second prize; not making it is first.

    再回头攻 25.8%。成材率是设计指标,不是现场卫生指标:近净成形挤压或锻造预成形可把成材率提到 45–60%,同时降低加工用电。把切屑回收得漂亮是第二名,不产生切屑才是第一名。

  5. STEP 05

    Evidence for this loop: machine-side segregation SOP with photos, dry-swarf moisture spec, centrifuge/briquetter records, alloy certificate from the remelter naming your material back, and a mass reconciliation that ties 0.86 kg out to 0.86 kg in.

    这条回路的证据:机台旁分类 SOP(附照片)、干屑含湿规格、离心/压块机记录、重熔厂出具的合金证明(写明是你的回料)、以及 0.86 kg 出与 0.86 kg 入的物料平衡对账。

D · Your plant, liveD · 你的工厂,实时计算

Type your own tonnes for one period. The tier logic updates as you go — including the moment energy recovery breaks the 10% cap.

填入你自己一个周期的公吨数。等级判定会即时更新——包括焚烧发电突破 10% 上限的那一刻。

Total 1,000 · Diversion 98.2% · Material recovery 90.8% · Energy recovery 7.4% (cap 10%) → tier: GOLD. Landfill is not zero, so no zero-waste-to-landfill claim. 总量 1,000 · 分流率 98.2% · 物质回收 90.8% · 能量回收 7.4%(上限 10%)→ 等级:金级。填埋不为零,故不可声明零废弃填埋。
03 / FLOW

Follow the emissions like water像追水一样追排放

An AI PC's footprint is mostly decided before your gate opens. Six hotspots, ranked by typical share of product carbon. Tap one — the chemistry, the metric that moves it, the lever, and the document to demand.

一台 AI PC 的足迹,大半在进你厂门之前就定了。六个热点,按产品碳排的典型占比排序。点开任一个——化学式、可撬动的指标、杠杆、以及该索取的文件。

UPSTREAM → mine · refine · fab → TIER 1/2 → components → INSIDE THE FENCE → assemble · test · pack → USE → recover → back to refine

上游 → 采矿 · 精炼 · 晶圆 → 一/二级 → 元件 → 厂内 → 总装 · 测试 · 包装 → 使用 → 回收 → 回到精炼

01 · The fab. Where an AI PC really spends its carbon.01 · 晶圆厂。AI PC 的碳,主要花在这里。

Bigger dies, more DRAM, an NPU on top: every generation of AI PC pushes this rank upward. Two drivers — enormous electricity for tools and cleanrooms, and fluorinated gases used to etch and clean chambers. Those gases have staggering global warming potentials.

更大的晶粒、更多 DRAM、再加一颗 NPU:每一代 AI PC 都把这一项往上推。两个驱动因子——机台与无尘室的巨量用电,以及蚀刻与腔体清洗用的含氟气体。这些气体的全球增温潜势极其惊人。

Read the numbers读一下数字

CF₄ ≈ 7,380C₂F₆ ≈ 12,400NF₃ ≈ 17,400SF₆ ≈ 25,200CH₄ ≈ 30N₂O ≈ 273

GWP over 100 years, IPCC AR6 order of magnitude. One kilogram of leaked SF₆ ≈ twenty-five tonnes of CO₂. This is why a leak survey beats a lighting retrofit.

100 年 GWP,量级依 IPCC AR6。泄漏 1 公斤 SF₆ ≈ 25 公吨 CO₂。这就是为什么一次泄漏排查胜过一轮换灯。

The abatement chemistry, in two lines减排化学,两行讲完
CF₄ + 2H₂O --plasma/thermal--> CO₂ + 4HF (destruction, DRE typically 90–95%) 2HF + Ca(OH)₂ --> CaF₂ + 2H₂O (wet scrubber; CaF₂ becomes a solid waste stream)

Note the loop closing on itself: destroy an F-gas and you create fluoride to scrub, and calcium fluoride sludge to divert. A carbon win becomes a waste line. Both belong on the same table.

注意这个回路自己咬住了尾巴:销毁一种含氟气体,就产生要洗涤的氟化物,以及要分流的氟化钙污泥。碳的胜利变成一条废弃物流。两者必须放在同一张表上。

Levers, with typical effect杠杆与典型效果
−60–80%Fab electricity moved to contracted renewables — usually the single largest cut available, because tool and HVAC power dominates fab emissions.晶圆厂用电转为签约绿电——通常是可取得的最大单项减量,因为机台与空调用电主导晶圆厂排放。
−90%Point-of-use abatement on every F-gas tool, verified by DRE test reports, not by brochure.每台含氟气体机台装设终端减排装置,并以 DRE 测试报告(而非产品彩页)验证。
−30–50%Process substitution and remote-plasma clean recipes that cut gas consumed per wafer.制程替代与远程等离子清洗配方,降低每片晶圆气体消耗。
−10–25%Die-area and yield discipline at design stage: fewer square millimetres, fewer wafers, less of everything above.设计阶段控制晶粒面积与良率:少几平方毫米,就少几片晶圆,上面每一项都跟着少。
Ask for exactly this明确索取这些
  • Site-level, product-allocated CO₂e per die or per wafer-out, with the allocation rule stated.
  • 厂级、且已分摊到产品的每晶粒/每片出片 CO₂e,并说明分摊规则。
  • F-gas inventory: gas by gas, kg consumed, kg emitted, abated vs unabated, DRE evidence.
  • 含氟气体清单:逐一列出用量 kg、排放 kg、已减排/未减排、DRE 证据。
  • Renewable electricity contracts with vintage and market boundary — not an unbacked "green" statement.
  • 绿电合约(含年份与市场边界)——不接受没有凭证的「绿色」说法。

02 · Metal. The chassis you can actually change this year.02 · 金属。今年就能改的是机身。

Hall–Héroult smelting is electricity plus a consumed carbon anode. When alumina runs low in the cell, an anode effect fires and cryolite fluorides attack the anode carbon — that is where PFCs are born.

霍尔–埃鲁法电解 = 大量电力 + 被消耗的碳阳极。当电解质中氧化铝浓度过低,发生阳极效应,冰晶石中的氟与阳极碳反应——PFC 就是这样生成的。

2Al₂O₃ + 3C --> 4Al + 3CO₂ (normal cell reaction) Na₃AlF₆ + C --anode effect--> CF₄ + C₂F₆ + … (PFC burst, GWP thousands) Recycled route: Al scrap + heat --> Al (no electrolysis, no anode, no PFC)
Levers, with typical effect杠杆与典型效果
−90–95%Secondary (recycled) aluminium instead of primary: roughly 16 kg CO₂e/kg falls to well under 1.以再生铝替代原生铝:约 16 kg CO₂e/kg 降到 1 以下。
−40–70%Same alloy, but from a hydro-powered or low-carbon smelter with published PFC performance.同牌号,但改由水电或低碳冶炼厂供应,且公开 PFC 表现。
+20–35 ptsNear-net forming to lift yield retention from ~26% to 45–60% — less metal bought per chassis.近净成形把成材率从约 26% 提到 45–60%,每台机身少买金属。
90%+Machine-side swarf segregation so chips return to the same alloy instead of falling a grade.机台旁切屑分类,让屑料回到同牌号而非降级。
Ask for exactly this明确索取这些
  • Smelter name and country per ingot lot; grid or PPA mix; PFC emissions per tonne aluminium.
  • 每炉铝锭的冶炼厂名称与国别、电网或 PPA 结构、每吨铝的 PFC 排放。
  • Recycled fraction split PCR / PIR with the mass-balance ledger, if not physically segregated.
  • 再生比例的 PCR/PIR 拆分;若非物理隔离,须提供质量平衡账本。

03 · Boards. Small mass, loud chemistry.03 · 板材。质量小,化学响。

A PCB is copper, glass-reinforced laminate and a long chemical tail: etchants, plating baths, gold, and solder. Mass is a few hundred grams; impact is disproportionate — and most of the waste is liquid and metallic, which means it is recoverable if you keep it segregated.

一片 PCB 是铜、玻纤基材,加上一条长长的化学尾巴:蚀刻液、电镀槽、金、焊料。质量只有几百克,影响却不成比例——而且大部分废弃物是液体与金属,只要分流做好就能回收。

Cu + 2FeCl₃ --> CuCl₂ + 2FeCl₂ (etching — regenerate the etchant, recover the copper) 2Sn + O₂ --> 2SnO (solder dross; nitrogen reflow starves this reaction) flux volatiles --> VOC to the stack (capture and destroy, then measure it)
Levers, with typical effect杠杆与典型效果
−50–70%Nitrogen-inerted reflow and wave soldering to suppress dross formation.回流与波峰焊导入氮气保护,抑制锡渣生成。
−15–25%Panel-utilisation redesign: raise 72% to 88% and you buy fewer laminate sheets and etch less copper.重排拼板:利用率从 72% 提到 88%,就少买基材、少蚀刻铜。
95%+On-site etchant regeneration with electrowinning — copper comes back as cathode, not as sludge.厂内蚀刻液再生 + 电解回收:铜以阴极铜形式回来,而不是变成污泥。
−100%Stencil-cleaning solvent moved to a closed-loop distillation unit: the waste stream disappears rather than being diverted.钢网清洗溶剂改为闭环蒸馏回收:这条废流直接消失,而不是被「分流」。
Ask for exactly this明确索取这些
  • Copper input vs copper in product vs copper recovered — a three-way mass balance per month.
  • 投入铜 / 产品含铜 / 回收铜——每月三方物料平衡。
  • Solder dross weight per million joints, and the destination of the dross.
  • 每百万焊点的锡渣重量,以及锡渣的最终去向。

04 · Cells. Energy-dense to make, easy to lose track of.04 · 电芯。制造能耗高,去向最易失控。

Cell manufacturing is dominated by dry-room dehumidification, electrode drying and formation energy, plus nickel and cobalt refining upstream. Solvent recovery is the classic hidden hotspot: NMP is expensive and regulated, so it is usually recovered — verify the recovery rate rather than assume it.

电芯制造以干燥房除湿、极片干燥与化成用电为主,加上上游镍钴精炼。溶剂回收是经典隐性热点:NMP 昂贵且受管制,通常会回收——请验证回收率,不要假设。

Levers杠杆
−15–30%Renewable-powered cell plant plus heat recovery on electrode drying ovens.电芯厂用绿电,并在极片烘箱做余热回收。
>98%Closed-loop NMP recovery, evidenced by distillation logs and purchase-vs-recovery reconciliation.NMP 闭环回收,以蒸馏记录及采购/回收对账为证。
−5–10%Design for battery replacement and cell-level recycling — the EU battery rules are already asking.为电池可更换与电芯级回收而设计——欧盟电池法规已在要求。
  • Ask for: cobalt and mica smelter/refiner list (EMRT), scrap-electrode routing, and cell-level CO₂e per kWh.
  • 索取:钴与云母冶炼/精炼厂名单(EMRT)、废极片流向、每 kWh 电芯 CO₂e。

05 · Display. Glass, indium, and a legacy gas.05 · 显示。玻璃、铟,与一种历史遗留气体。

Panel glass melting runs continuously at very high temperature; indium tin oxide is a scarce-metal thin film; and panel etch/clean historically used SF₆ and other F-gases. Ask which gases, how much, and whether abatement is fitted — this is exactly the question most PC brands never put in writing.

面板玻璃熔炉长期高温连续运转;ITO 是稀有金属薄膜;面板蚀刻与清洗历史上使用 SF₆ 等含氟气体。请追问:用哪些气体、用量多少、是否装设减排——这恰恰是多数 PC 品牌从不书面追问的问题。

−80–95%Confirmed abatement on panel F-gas tools, with DRE reports per tool family.面板含氟气体机台确认装设减排,并按机型提供 DRE 报告。
−10–20%Cullet and broken-glass return loops at the panel plant, plus indium recovery from targets and scrubber sludge.面板厂碎玻璃回炉回路,并从靶材与洗涤污泥回收铟。
−15%Bigger effect than any of the above: a screen that survives a repair. Spare-part availability changes the whole product footprint.比上述任何一项都有效:一块能被修好的屏。备件可得性会改变整机足迹。

06 · Packaging & the last mile. Small carbon, huge waste mass.06 · 包装与最后一哩。碳不大,废弃物质量巨大。

This hotspot ranks last on carbon and first on tonnage crossing your gate. It is also the fastest visible win, which makes it the honest place to start building the data habit — as long as you say plainly that it is the small end of the carbon story.

这个热点在碳上排最后,在过磅吨数上排第一。它同时是最快见效的可视胜利,因此很适合用来养成数据习惯——前提是坦白说明:它在碳的故事里属于小头。

−60–90%Reusable, returnable inbound crates and trays between Tier 1 and final assembly — the single biggest tonnage lever inside the fence.一级供应商到总装之间改用可回收周转箱与托盘——厂内吨数最大的单一杠杆。
−100% EPSMoulded pulp or corrugated cushions replacing foam: removes a stream that has almost no recycling market.以纸浆模塑或瓦楞缓冲替代泡棉:直接砍掉一条几乎无回收市场的废流。
−20–40%Box-volume reduction — cube efficiency cuts freight emissions and cardboard at once.缩小箱体体积——装载率提升,同时减少运输排放与纸箱。
−15–20%And the quiet giant: one extra year of product life lowers the annualised footprint of a 4–5 year device by roughly this much. Circularity's biggest lever is longevity, not the bin.还有那个沉默的巨人:4–5 年寿命的设备多用一年,年均足迹大约降低这么多。循环性最大的杠杆是延寿,不是垃圾桶。
04 / PROVE

Twelve checks. Answer honestly.十二道检查。诚实作答。

A claim is only as strong as the document behind it. Mark each yes or no — the meter at the bottom tells you whether to book a verifier or go back to the weighbridge.

声明的强度,等于它背后那份文件的强度。逐项标记「是/否」——底部的读数会告诉你:该约验证机构,还是先回地磅房。

Group 1 · Waste & diversion第一组 · 废弃物与分流

Every waste movement for 12 consecutive months reconciles to a weighbridge ticket, with no gaps in the sequence.连续 12 个月的每一笔废弃物移动都能与地磅单对上,编号无断号。 Evidence: waste manifest register · weighbridge log · monthly reconciliation sheet证据:废弃物清运登记册 · 地磅记录 · 月度对账表
Every downstream vendor has been audited on site within 24 months, and the FINAL destination facility is named — not the broker.每家下游承商近 24 个月内经过现场稽核,且记录最终处置设施名称——不是中间商。 Evidence: vendor due-diligence file · permits/licences · audit report with photos · destination declaration证据:承商尽调档 · 许可证 · 含照片的稽核报告 · 最终去向声明
No on-site burial or open burning, and thermal treatment with energy recovery is documented at or below 10% of total waste.厂内无掩埋与露天焚烧;带能量回收的热处理有据可查且不超过总量 10%。 Evidence: site walk record · stream-by-stream destination table · % calculation sheet证据:现场巡查记录 · 逐流去向表 · 百分比计算表

Group 2 · Recycled content第二组 · 再生成分

Recycled fractions are declared at part-number level, with PCR and PIR split, signed by the supplier.再生比例按料号申报,PCR 与 PIR 分列,并由供应商签署。 Evidence: supplier declaration per part · material data sheet · batch/lot traceability record证据:逐料号供应商声明 · 材料数据表 · 批号追溯记录
Claims are third-party validated (UL 2809 or equivalent) or backed by chain-of-custody certificates — not by an email.声明经第三方验证(UL 2809 或同等)或有监管链证书支持——而不是靠一封邮件。 Evidence: validation certificate + scope statement · certificate expiry tracker证据:验证证书与范围说明 · 证书有效期追踪表
Mass-balance bookkeeping reconciles inputs to outputs within ±2%, with no credit allocated to two customers.质量平衡记账的进出账差在 ±2% 内,且同一额度未分配给两个客户。 Evidence: mass-balance ledger · credit allocation log · independent reconciliation memo证据:质量平衡账本 · 额度分配记录 · 独立对账备忘

Group 3 · Supply-chain traceability第三组 · 供应链追溯

The full BOM is mapped to Tier-1 manufacturing SITE addresses, refreshed on every engineering change.完整 BOM 已对应到一级供应商的制造「厂址」,并随每次工程变更更新。 Evidence: BOM–supplier site master · change-control log · site ID cross-reference证据:BOM–供应商厂址主档 · 变更管制记录 · 厂址编码对照
Current-year smelter / refiner lists exist for 3TG, cobalt and mica, with red-flag follow-up closed out.3TG、钴、云母具备当年度冶炼/精炼厂名单,且红旗项已跟进关闭。 Evidence: CMRT · EMRT · risk-assessment memo · corrective-action records证据:CMRT · EMRT · 风险评估备忘 · 纠正措施记录
A stated % of BOM mass reaches Tier 3 or deeper, and the target and gap are published internally with an owner and a date.已明确 BOM 质量中达三级或更深的比例,且目标与差距在内部公布,附责任人与时程。 Evidence: traceability depth dashboard · gap register · escalation record证据:追溯深度看板 · 差距清册 · 升级处理记录

Group 4 · Emissions & product claims第四组 · 排放与产品声明

Primary supplier data (real activity, not spend proxies) covers suppliers representing ≥80% of purchased-goods impact.一手供应商数据(真实活动量,而非以采购额估算)覆盖占购买品影响 ≥80% 的供应商。 Evidence: supplier data request log · data-quality score per line · Scope 3 Category 1 workbook证据:供应商数据索取记录 · 逐行数据质量评分 · 范围三第一类计算档
Every F-gas-using supplier reports gas-by-gas consumption, abated vs unabated emissions, with DRE test reports attached.每家使用含氟气体的供应商逐一报告气体用量、已减排/未减排排放量,并附 DRE 测试报告。 Evidence: F-gas inventory sheet · abatement equipment list · DRE test certificates证据:含氟气体清单 · 减排设备清册 · DRE 测试证书
The product footprint follows a published method with a stated functional unit, cut-off rule and third-party review.产品足迹依公开方法计算,明示功能单位、截断规则,并经第三方审查。 Evidence: method statement · LCA model file · critical review letter · uncertainty note证据:方法说明 · LCA 模型文件 · 第三方审查函 · 不确定性说明
0 / 12 answered yes已答「是」0 / 12
Mark the checks to see where you stand.勾选后即可看到当前位置。
05 / PRIORITISE

What must be in. What can wait.哪些必须纳入,哪些可以等。

You cannot map everything in year one, and pretending otherwise is how programmes die. Use a threshold, not a mood.

第一年不可能全部盘完,硬撑正是项目死掉的方式。用阈值判断,不要凭心情。

In scope now — no negotiation现在就纳入——没得谈
  • Any waste stream above 5% of total mass, and any stream above 1% going to landfill.
  • 占总质量 5% 以上的任何废流;以及占 1% 以上且进填埋的任何废流。
  • Every hazardous stream, at any mass. One drum can void a claim.
  • 所有危废,不论质量。一桶就能推翻整个声明。
  • Any material carrying a public claim — recycled, renewable, low-carbon, ocean-bound.
  • 任何挂有公开声明的材料——再生、可再生、低碳、海洋回收。
  • Suppliers covering the top 80% of purchased mass or spend, and every single-source part.
  • 覆盖采购质量或金额前 80% 的供应商,以及所有单一来源零件。
  • Any process using F-gases, PFAS or chlorinated solvents, regardless of tonnage.
  • 任何使用含氟气体、PFAS 或氯化溶剂的制程,不论用量。
  • Anything already inside a customer or regulatory audit: eco-label criteria, ecodesign and battery rules, border-carbon exposure on aluminium and steel.
  • 已被客户或法规稽核的项目:环保标章准则、生态设计与电池法规、铝与钢的边境碳成本暴露。
  • 3TG, cobalt and mica — always to smelter level.
  • 3TG、钴、云母——一律穿透到冶炼厂层级。
Defer — with a threshold, a date and an owner延后——但要有阈值、日期与责任人
  • Streams under 1% of mass, non-hazardous, carrying no public claim. Still weigh them. Never call them zero.
  • 占质量 1% 以下、非危险、无对外声明的废流。仍要称重,绝不要写成零。
  • Tier-4/5 mapping for low-mass commodities — screws, labels, foam inserts — until Tier 3 is complete on the big mass.
  • 低质量通用件(螺丝、标签、泡棉内衬)的四/五级穿透——等大质量项的三级完成后再做。
  • Indirect categories below 1% of the total footprint, held as a documented screening estimate.
  • 占总足迹 1% 以下的间接类别,保留为有文件的筛查估算。
  • MRO and consumables, unless hazardous or unless a customer asks.
  • 维修耗材与消耗品,除非属危险品或客户要求。
The rule that keeps you honest让你保持诚实的那条规则

Never write "excluded". Write "deferred to Q3, threshold 1% of mass, owner: plant EHS". An auditor forgives a gap with a date on it. They do not forgive a silence.

永远不要写「排除」。要写「延至 Q3,阈值为质量的 1%,责任人:厂 EHS」。审核员会接受一个标了日期的缺口,但不会接受沉默。

When you have no data at all: use a secondary database factor or a supplier proxy, score the data quality 1–5, and record it. Then apply the stop rule — if a driver represents more than 20% of the impact and rests only on proxy data, you may not publish a claim about it. Go get the primary number, or say nothing about that part.

当你完全没有数据:先用二次数据库因子或供应商代理值,给数据质量打 1–5 分并记录在案。然后启动停止规则——若某驱动因子占影响 20% 以上,且仅依赖代理数据,就不得对外发布相关声明。要么拿到一手数据,要么对那部分闭口不谈。

And the sequence never changes: weigh it → trace it → attribute it → reduce it → then, and only then, claim it.

而顺序永远不变:先称重 → 再追溯 → 再归属 → 再削减 → 最后,才谈声明。

06 / SOURCES

Check us. Please.请核查我们。

Primary sources for the standards, factors and benchmark bands used above. Standards revise — always confirm the current edition and scope before printing a claim.

上文所用标准、因子与基准区间的一手来源。标准会改版——印出声明前,请务必确认现行版本与适用范围。

Every plant figure on this page is an illustrative worked example built to show the method. Ranges for hotspot shares and lever effects are typical industry orders of magnitude, not a substitute for your own measured data.

本页所有工厂数字均为演示方法用的示例推导。热点占比与杠杆效果的区间为行业典型量级,不能替代你自己实测的数据。