Open research notebook · 开放研究笔记

Common
as Cement

The most ordinary grey powder on Earth. We pour it into homes, roads, bridges, river banks, campus buildings and — now — the foundations of every AI data centre. And it quietly carries roughly one carbon tonne in every eight.

世界上最普通的一种灰色粉末。我们把它浇进房屋、道路、桥梁、河堤、园区厂房,如今还有每一座 AI 数据中心的地基。而它安静地承载着全球约十二分之一的碳排放。

4.1
Gt cement produced per year
年产量(十亿吨)
8
% of global CO₂ (≈2.4 Gt)
占全球碳排放
2nd
Most-used substance after water
仅次于水的第二大消耗物质
~60%
Of its CO₂ comes from the rock itself
来自石灰石分解,非燃料
1824
Portland cement patented
波特兰水泥专利年份
00 — The word we never look at词条

I work on sustainability across supply chain and product. And still — when I ran a global carbon watch across the data, I found something so common, so everywhere, that I had never really looked at it properly.

It is a common word. But do we really know what it is? 这是一个再普通不过的词,但我们真的了解它吗?
Cement industry水泥行业
Green cement绿色水泥
Low-carbon cement低碳水泥
Cement decarbonization水泥脱碳
Cement & concrete sector水泥与混凝土行业
Clinker熟料 — the fired core of the problem
01 — What actually happens inside the kiln窑里发生了什么

The stone
gives up
its carbon 石头交出它的碳

Here is the uncomfortable part: most of cement's CO₂ is not from burning fuel. It is released by the limestone itself. Even a kiln powered by perfect clean energy still emits — because the chemistry demands it.

Step 1 · Calcination 煅烧 · ~900 °C
CaCO3——heat——▶CaO+CO2
MASS BALANCE: 100 g limestone → 56 g lime + 44 g CO₂ released to air. ~0.53 t process CO₂ per tonne of clinker. 石灰石分解,44% 的质量以二氧化碳形式离开。
Step 2 · Clinkering 烧成熟料 · ~1450 °C
3 CaO+SiO2——1450 °C——▶C3S(alite 阿利特)
Coal, petcoke, waste-derived fuel or biomass supplies the heat. This is the fuel share of emissions — and the part electrification and alternative fuels can attack.
Step 3 · Hydration 水化 · on site
C3S+H2O———▶C–S–H+Ca(OH)2
The glue. C–S–H gel is why a bridge stands up. 硬化的本质。
Step 4 · Carbonation 碳化 · over decades — the slow return
Ca(OH)2+CO2——years——▶CaCO3+H2O
Concrete slowly re-absorbs CO₂ from the air. Research in Nature Geoscience estimates carbonation took back a substantial share of historic process emissions — real, but far too slow to be a strategy. 混凝土会缓慢吸回一部分碳,但远远赶不上排放速度。[4]
Where one tonne of cement's CO₂ comes from
Process 工艺排放 — limestone decomposing. Cannot be avoided by clean energy alone. Only capture, or a different chemistry.
Fuel 燃料 — kiln heat. Alternative fuels, biomass, waste heat recovery, electrified pre-heating.
Power & transport 电力与运输 — grinding, motors, haulage. The easiest slice, the smallest slice.
02 — When did cement enter the world时间线

Nine thousand
years of pouring 我们浇筑了九千年

Something humans used to celebrate — the dam, the highway, the skyline — is very hard to stop. The timeline is not a villain's story. It is a story of relief from mud, flood and collapse.

~7000
BCE
Lime plaster floors, Yiftahel (Levant). Burnt limestone mixed with water — the first cementitious floor humans slept on.最早的石灰地面。
~3000
BCE
Egyptian gypsum and lime mortars. Stone finally has a glue.埃及使用石膏与石灰砂浆。
126 CE
The Pantheon dome, Rome. Roman opus caementicium with volcanic ash. Still the largest unreinforced concrete dome on Earth, nineteen centuries later.罗马万神殿穹顶——至今仍是世界最大无钢筋混凝土穹顶。
1756
John Smeaton works out hydraulic lime for the Eddystone Lighthouse — cement that sets under water.水硬性石灰:能在水下凝固。
1824
Joseph Aspdin patents "Portland cement", Leeds. The material that will pave the modern world gets its name — from a stone quarry it was made to imitate.波特兰水泥专利诞生,现代水泥的起点。
1845
Isaac Charles Johnson pushes the kiln hot enough to make true clinker. Modern chemistry begins.真正的熟料工艺出现。
1867
Joseph Monier patents reinforced concrete. Steel gives concrete tension; together they can span anything.钢筋混凝土专利——从此可以跨越一切。
1885
The rotary kiln (Frederick Ransome) turns cement from craft into continuous industry.回转窑:水泥从手艺变成工业。
1903
Ingalls Building, Cincinnati — 16 storeys, the first concrete high-rise. People queued to watch it not fall down.第一座混凝土高层建筑。
1931
–36
Hoover Dam. Millions of cubic yards, cooled by embedded pipework. Concrete becomes national pride.胡佛大坝——混凝土成为国家自豪。
1950s
–70s
Post-war reconstruction. Housing, motorways, flood walls, river banks lined in grey. Safety, dryness, dignity — delivered in bags.战后重建:住房、公路、河堤,全部由灰色浇筑。
2011
–13
China uses more cement in three years than the United States used in the entire 20th century. This is not an accusation — it is the physical shape of lifting hundreds of millions of people into housing.中国三年的水泥用量超过美国整个二十世纪——这是数亿人住进房子的物理形状。
2018
Chatham House: "Making Concrete Change". The sector's carbon finally becomes a mainstream policy conversation.水泥碳排放进入主流政策议题。[3]
2021
GCCA Concrete Future roadmap — the industry commits to net-zero concrete by 2050, with carbon capture carrying the largest single share.行业发布 2050 净零路线图。[2]
2023
India publishes a national LC3 standard. Limestone calcined clay cement moves from lab to code.印度发布 LC3 国家标准。[5]
2024
–25
Brevik, Norway: the world's first full-scale carbon capture on a cement plant begins operating — around 400,000 t CO₂ per year, shipped and stored under the North Sea.挪威 Brevik:全球首个水泥厂全规模碳捕集投运。[6]
2026
EU CBAM definitive regime starts for cement imports; free allowances phase down through 2034. Carbon starts having a border.欧盟碳边境调节机制正式实施,水泥在列。[7]
2050
The stated destination. Net-zero concrete. Between here and there sit roughly 3,000 kilns, most of them mid-life, each one a 20–40 year capital decision.目标终点:净零混凝土。中间隔着约三千座窑,每一座都是二三十年的资本决定。
03 — Is the problem technology, or deployment?技术问题,还是落地问题

Five levers.
None of them
optional. 五个杠杆,缺一不可

Honest reading of the roadmaps: the technology mostly exists. What is missing is speed, capital, standards, and someone willing to pay a premium first. Efficiency alone gets nowhere near zero — carbon capture carries the largest single share in the industry's own 2050 plan.

Lever 01 / 用得更少

Use less设计减量

The cheapest tonne of cement is the one never poured. Structural optimisation, voided and post-tensioned slabs, right-strength specification, longer service life, refurbishment instead of demolition. Studies of typical buildings repeatedly find 20–40% of concrete is over-specified.

Cost: often negative · Barrier: design habit, liability
Lever 02 / 替代熟料

Cut clinker降低熟料系数

Clinker is the carbon. Replace it with slag, fly ash, limestone fines, or — the big one — calcined clay (LC3), which can cut cement CO₂ by up to ~40% using clay available almost everywhere. But slag and fly ash shrink as blast furnaces and coal plants close.

Cost: parity or cheaper · Barrier: standards, supply
Lever 03 / 换燃料

Change the fire燃料替代与电气化

Alternative and waste-derived fuels, biomass, hydrogen trials, oxy-fuel kilns, waste-heat recovery, electrified pre-calcination. Attacks the ~30% fuel slice — necessary, but it never touches the limestone.

Cost: low–medium · Barrier: waste logistics, permits
Lever 04 / 碳捕集

Capture itCCUS

The only answer to process CO₂ at today's chemistry. Amine capture (Brevik), direct separation (LEILAC/Calix), oxyfuel. Proven at one full scale, expensive, and dependent on CO₂ transport and storage that mostly does not exist yet.

Cost: high · Barrier: capex, CO₂ infrastructure
Lever 05 / 新化学

New chemistry重新发明水泥

Electrochemical lime (Sublime), calcium silicate from non-carbonate rock (Brimstone), CO₂-cured concrete (Solidia, CarbonCure), activated slag systems (Ecocem ACT), geopolymers. Real companies, real plants being built — but tiny volumes against 4.1 Gt.

Cost: premium today · Barrier: scale, codes
Lever 06 / 需求侧

Demand signal采购与政策

Buy Clean procurement, EPD requirements, EU ETS + CBAM, First Movers Coalition, ConcreteZero. Regulation is what pauses those behind and pulls forward those moving. The technology waits for the buyer.

Cost: policy · Barrier: political will, fragmented codes
The hard part is not inventing low-carbon cement. It is that a kiln lasts forty years, and nobody wants to be the first to pay more for grey powder. 难的不是发明低碳水泥,而是一座窑要用四十年,而没有人愿意第一个为灰色粉末多付钱。
04 — Ordinary vs. low-carbon vs. near-zero普通水泥 · 低碳水泥 · 近零水泥

What exactly
am I buying? 我到底买的是什么

Ordinary Portland (CEM I)普通硅酸盐水泥

What it is
~95% clinker. The default in most specs and most minds.
CO₂ intensity
≈0.8–0.9 t CO₂ per tonne of cement.
Price
Baseline. Cheap enough that nobody questions it.
Who uses it
Most of the world, by habit and by code.
Why
Available everywhere, known, fast-setting, no paperwork.

Blended / low-carbon (CEM II–VI, LC3)低碳混合水泥

What it is
Clinker partly replaced by slag, fly ash, limestone fines or calcined clay. LC3 ≈ 50% clinker + 30% calcined clay + 15% limestone + gypsum.
CO₂ intensity
20–40% lower. LC3 reports up to ~40%.
Price
Parity to slightly cheaper — clay is common, and you fire less rock.
Who uses it
Europe widely (average clinker ratio ~0.7), India scaling LC3 under a national standard.
Why not everywhere
Local standards, slower early strength, supply of good clay/slag, contractor habit.

Near-zero / captured近零碳水泥

What it is
Clinker with CCS (Brevik), or entirely new chemistry — electrochemical, non-carbonate feedstock, CO₂-cured.
CO₂ intensity
–70% to near zero, some claim net negative.
Price
Premium, often quoted in the tens of percent on the cement itself. But cement is only ~10–15% of concrete cost, and concrete a small share of a building — so a large premium on cement typically becomes ~1% on the finished structure.
Who buys it
First Movers Coalition members, ConcreteZero signatories, public Buy Clean projects, a few tech campuses and data centres.
Why not more
Volumes are tiny, CO₂ storage is missing, and procurement still asks for the lowest unit price.

Figures are indicative ranges drawn from the sources listed below — cement is intensely local, and every number moves with grid mix, fuel, clay quality and transport distance. Ask your supplier for the EPD, not the average.
以上为区间性参考值。水泥极其地域化——请向供应商索取具体的 EPD 环境产品声明,而不是行业平均数。

05 — Could we simply use less?能不能少用一点

Earth. Bamboo.
Timber. Nothing. 土、竹、木,以及「不建」

Stabilised earth 夯土 / 压制土砖

Rammed earth and compressed earth blocks use soil from the site itself, with a small stabiliser dose. Very low embodied carbon, excellent thermal mass, genuinely beautiful. Limits: low tensile strength, seismic and flood exposure, moisture detailing, and skilled labour. Best for low-rise housing and walls — not for a bridge deck.

Bamboo 竹

Fast-growing, carbon-storing, strong in tension, and already a structural code material in several countries — INBAR's members have pushed engineered bamboo into housing and bridges. Limits: durability and treatment, jointing, fire, and regional availability. It replaces some steel and some timber more readily than it replaces concrete.

Mass timber 木结构

CLT and glulam can carry mid-rise buildings and store carbon while they do. But they still land on a concrete foundation, and sustainable supply is not infinite.

The most powerful material: none 最强的材料是「不建」

Reuse the building. Extend the life. Refurbish rather than demolish. Design the structure lighter. UNEP's buildings reporting keeps pointing at the same thing — the lowest-carbon square metre is the one that already exists.

Honest limits

Cement is not replaceable at civilisational scale. There is no bamboo highway, no rammed-earth flood defence for a Category 5 typhoon, no timber that carries a 30-storey city block in a monsoon.

水泥在文明尺度上无法被替代。没有竹子做的高速公路,也没有夯土能挡住五级台风。

So the realistic answer is layered: substitute where you safely can, use far less where you must use it, and decarbonise the rest.

06 — The other side of the world世界的另一面

Every answer
meets its
opposite need 每一个答案,都撞上另一个需求

Where growth is slowing

Falling birth rates, ageing cities, empty stock. Here the question is not "how do we build greener" but "why are we still building at all?" Retrofit, re-use, densify what stands. Demolition itself becomes a carbon decision.

出生率下降、城市老龄化、存量过剩。这里的问题不是「怎样更绿地建」,而是「为什么还要建」。

Where growth is beginning

A dry floor. A roof that holds. A road to the clinic. A bridge that survives the rainy season. For hundreds of millions of people, cement is development — and telling them to use less of it, from a finished city, is not a climate strategy. It is a moral failure.

一块干燥的地面、一个不漏的屋顶、一条通向诊所的路。对数亿人而言,水泥就是发展本身。

And the storms are getting stronger

While we work to cut concrete, the same warming demands more of it: higher sea walls, stronger typhoon-rated buildings, reinforced river banks, rebuilt roads. Adaptation is, physically, a concrete order.

当我们努力减少混凝土时,同一场气候变化却在要求更多:更高的海堤、更强的抗台风建筑、加固的河岸。

And now, AI wants foundations

Every new data centre is a slab, a shell, a substation pad. The industry writing the most ambitious climate software is also, right now, one of the fastest-growing buyers of concrete. That is not hypocrisy — it is leverage, if we use it.

每一座新数据中心都是一块混凝土底板。写着最雄心气候软件的行业,正是增长最快的混凝土买家之一——这不是虚伪,这是杠杆。

This is not written to give an answer. As the world grows, the questions grow with it — and no single solution closes the loop. 这不是为了给出答案。世界在生长,问题也在生长,没有任何一个方案能独自闭环。
07 — Can AI watch cement?AI 能不能盯住水泥

It already can.
We just haven't
asked it to. 它已经可以,只是我们还没让它去做

Seeing every kiln from orbit

Climate TRACE combines satellite imagery with machine learning to estimate emissions from individual industrial facilities — including cement plants — without waiting for self-reported inventories. Plant-level, near-global, public. That is a new kind of accountability.

Making the kiln smarter

Process-control ML already trims fuel use and stabilises clinker quality; predictive models cut kiln upsets and let plants run higher shares of alternative fuel safely.

Designing the mix and the structure

ML-designed concrete mixes find lower-clinker recipes that still hit strength and durability targets; generative structural design finds the same span with materially less material.

Where AI must not be the answer

No model retires a kiln, funds a CO₂ pipeline, or changes a building code. AI can shorten the distance between "we don't know" and "we know" — the decision still belongs to procurement, policy and people.

AI 能缩短「不知道」到「知道」的距离,但决定仍然属于采购、政策和人。

08 — If you are a brand company, not a cement company你不在水泥行业,但水泥在你身上

Your carbon
is already
in the concrete 你的碳,已经浇在混凝土里

Your campus. Your new AI data centre. Your stores. Your supplier's factory floor. Your own apartment. None of it appears in a product LCA, and most of it never reaches a sustainability report. Here is where it becomes actionable.

Put embodied carbon in the capital approval, not the sustainability report

Any new build, fit-out or data centre above a threshold reports embodied carbon (kgCO₂e/m²) alongside cost and schedule, before sign-off. What isn't in the approval gate doesn't happen.把隐含碳放进投资审批流程,而不是可持续报告。

Ask for the EPD, then set a cap

Require a product-specific Environmental Product Declaration for every concrete mix, then specify a maximum kgCO₂e per cubic metre by strength class — the mechanism behind Buy Clean policies. It is one line in a spec.要求 EPD,并按强度等级设定每立方米碳上限。

Specify performance, not a recipe

Stop writing "CEM I" and minimum cement content into specifications. Specify strength, durability and service life, allow 56- or 90-day strength where the programme permits, and the market can hand you a lower-clinker mix for free.用性能规格代替配方规格,允许 56/90 天强度,低熟料方案自然进来。

Design out the tonnes before you buy them

Ask your engineer for a concrete-reduction option study on every project: voided/post-tensioned slabs, optimised grids, reduced over-specification. This is usually the cheapest and largest single cut.先设计减量,再谈采购——这通常是最便宜也最大的一刀。

Reuse the building you already have

Make "refurbish vs. demolish" a documented comparison with a carbon number, not a default. The lowest-carbon square metre is the one already standing.「改造 vs 拆除」必须带碳数字比较。

Extend supplier engagement to the factory floor — literally

Your Scope 3 supplier programme talks about energy and chemicals. Add construction: when a supplier builds a new plant or expands a line, that concrete is upstream of your product. Offer the same low-carbon spec you use yourself.供应商建新厂时的混凝土,也在你的上游。把同一套规格给他们。

Buy a small volume of near-zero cement on purpose

Even 5–10% of one project's volume creates a real order, a real EPD, and a real reference. First Movers Coalition and ConcreteZero exist precisely to aggregate these small brave orders.哪怕只买一个项目 5–10% 的近零水泥,也是一张真实订单。

Name one owner

Embodied carbon usually sits between real estate, procurement and sustainability — which means it sits nowhere. Name a person. Give them the spec library and the approval gate.给隐含碳指定一个负责人,否则它悬在部门之间。

Watch your own footprint the way Climate TRACE watches kilns

Build a simple, standing view of concrete volumes and their carbon across your estate and your suppliers' expansions. You cannot manage what you have never once counted.像 Climate TRACE 盯窑一样,盯住自己的混凝土用量。

Carry the question home

Your own apartment, your renovation, your neighbourhood's new river wall. This research began because something so common had never been looked at. Look once, properly — that is the whole point.回到你自己的家、你的装修、你街区新修的河堤。这份研究开始于「太常见所以从未认真看」。

Something common can become something different · 常见之物,也可以不一样
Sources & further exploration参考与延伸阅读

Reference index 资料来源,也是继续研究的入口

Listed to support the data above and to open the next door. Figures in this notebook are indicative and change year to year — always go back to the primary source.